Process

  • PLASTIC VACUUM FORMING
  • ROBO CUTTING TECHNOLOGY
  • GRP RTM / SPRAY UP & HAND LAY UP
  • ULTRASONIC WELDING
  • MECHANICAL / CHEMICAL BONDING
  • MECHANICAL PUNCHING
  • P. U. PAINTING ON PLASTICS & FRP PRODUCTS
  • PLASTIC SHEET EXTRUSION & CNC CUTTING (UNDER INSTALLATION)

Vacuum forming, commonly known as vacuforming, is a simplified version of thermoforming, whereby a sheet of plastic is heated to a forming temperature, stretched onto or into a single-surface mold, and held against the mold by applying vacuum between the mold surface and the sheet. The vacuum forming process can be used to make most product packaging, speaker casings and even car dashboards.
Vacuum forming is usually – but not always – restricted to...

A polyurethane (IUPAC abbreviation PUR, but commonly abbreviated PU) is any polymer consisting of a chain of organic units joined by urethane (carbamate) links. Polyurethane polymers are formed through step-growth polymerization by reacting a monomer containing at least two isocyanate functional groups with another monomer containing at least two hydroxyl (alcohol) groups in the presence of a catalyst. Polyurethanes are widely used in high...

For joining complex injection molded thermoplastic parts, ultrasonic welding equipment can be easily customized to fit the exact specifications of the parts being welded. The parts are sandwiched between a fixed shaped nest (anvil) and a sonotrode (horn) connected to a transducer, and a ~20 kHz low-amplitude acoustic vibration is emitted. (Note: Common frequencies used in ultrasonic welding of thermoplastics are 15 kHz, 20 kHz, 30 kHz, 35 kHz, 40 kHz and 70 kHz). When welding plastics, the...

FRP

Fibre reinforced plastics are a category of composite plastics that specifically use fibrous materials to mechanically enhance the strength and elasticity of plastics. The original plastic material without fibre reinforcement is known as the matrix. The matrix is a tough but relatively weak plastic that is reinforced by stronger stiffer reinforcing filaments or fibres. The extent that strength and elasticity are enhanced in a fibre reinforced plastic depends on the mechanical properties of...